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CASO DE ÉXITO

Solution to Optimize Ceiling Panel Production

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Solution to Optimize Ceiling Panel Production

A renowned company in ceiling panel manufacturing was facing challenges in its painting line. To apply the paint to the panels, it needed to be pumped from a tank at low pressure to avoid turbulence and the formation of bubbles, which would affect the product's finish. The 1-1/2” diaphragm pump from a competing brand that they were using was unable to start, causing the tank to overflow and production to be interrupted. This led to increased costs due to paint waste, cleaning, maintenance, and downtime.
As a trusted supplier across various sectors—from commercial construction to healthcare facilities—it was essential to ensure efficient and reliable production processes, delivering the product quality their clients expect.

Desafíos a resolver

1

Automatic pump startup at low pressure

2

Optimize the process to achieve maximum reliability

3

Ensure a high-quality finish by preventing fluid turbulence and bubble formation

4

Increase productivity and process efficiency

Así afrontamos el proyecto

After analyzing the customer’s issues, the competing 1-1/2” double diaphragm pump was replaced with SAMOA’s new 1-1/2” UP15. From the start, our UP15 was able to start up with the same supply pressure at which the competitor’s pump failed. Downtime and paint waste were eliminated. The SAMOA UP15, thanks to its low pulsation and optimized design, maintains a steady flow that prevents bubble formation and ensures a high-quality finish.

La solución

After four months of incident-free operation, the customer fully trusts the efficiency of their manufacturing process thanks to SAMOA’s UP15, achieving reduced maintenance costs and less downtime. SAMOA’s double diaphragm pumps deliver real results that strengthen their customers’ production processes, reinforcing the brand’s commitment to quality, ongoing support, and efficiency.

The Results:

  • Uniform surface finish, free of defects such as bubbles in the panels, thanks to clean and controlled paint application
  • Reduced downtime, leading to increased productivity by eliminating overflows or motor repairs
  • Reliable motor startup at low pressure without causing turbulence or bubble formation, ensuring better product quality

Accesorios para bombas neumáticas de pistón

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